(a) the company's historical evolution
The company, formerly known as Emeishan Metal Smelter, was founded in 1989, mainly producing and operating ferroalloy products. During the period of 1995, the company complied with the market rules, adjusted the product structure, put forward the business strategy of "rolling development of aluminum industry based on Sichuan hydropower resources" and began to build aluminum plants. 1998 36 sets of 60KA self-baking cell with an annual output of 5,000 tons of aluminum ingots were completed and put into operation. By the end of 1999, the company has completed and put into operation 1 16 sets of 72KA electrolytic aluminum prebaked cells, forming an annual production scale of 25,000 tons of aluminum ingots. In 2000, the company faced the opportunity of western development. After repeated market research, it was decided to adopt the world-advanced 300KA large-scale prebaked cell and dry flue gas purification and recovery technology, and implement the 6.5438+0.5 million tons large-scale electrolytic aluminum technical transformation project, which set off a new round of technical transformation upsurge.
With the efforts of all staff for two years, at the beginning of 2002, the first phase of the company's 6,543.8+500,000-ton electrolytic aluminum technical transformation project was successfully completed and put into operation, and all technical and economic indicators met the design requirements. By the end of June, 2003, 188 sets of 300KA large-scale electrolytic aluminum prebaked cells had been completed and put into operation, forming an annual production and operation scale of150,000 tons, which made it one of the top eight electrolytic aluminum enterprises in China that year. According to the company's established strategic development model, in recent years, the company has continuously improved the industrial chain and enhanced its competitiveness. 6.5438+0.5 million tons electrolytic aluminum production line, 200,000 tons aluminum alloy production line and 270MW thermal power plant have been built.
The 654.38+200,000-ton alumina project implemented in Kaili City, Guizhou Province started in March, 2065.438+00. The first phase of 600,000 tons was completed and put into operation in April 2065.438+02, and the second phase of 600,000 tons is expected to be completed and put into operation at the end of 2065.438+03. The production of alumina is an important milestone in the company's development, which will break through the bottleneck of raw materials that restrict the company's development and greatly reduce the company's production costs.
The 800,000-ton aluminum alloy supporting 400,000-ton carbon, coal, electricity and aluminum integration project in Wucaiwan Industrial Park of Zhundong Coalfield, Xinjiang Uygur Autonomous Region started in April of 20 1 1 year, and the first batch of 654.38+10,000-ton aluminum alloy was put into production in early August this year. It is estimated that 800,000 tons of aluminum alloy and 400,000 tons of aluminum alloy will be completed by the end of 20 15.
In 20 12, it is estimated that the company's output value will be close to10 billion yuan, and the profit and tax will be more than 500 million yuan; In 20 13 years, it is estimated that the company's output value will exceed 10 billion yuan, and the profit and tax will be more than10 billion yuan; In 20 14, it is estimated that the company's output value will be1800 million yuan, and the profit and tax will be more than 3 billion yuan.
(2) Introduction of the company's production and operation.
1. Main business profile
The company has 6,543.8+500,000 tons of electrolytic aluminum production line, 200,000 tons of aluminum alloy production line and supporting 270MW thermal power plant. Environmental protection has passed the acceptance test and has the general trade qualification of alumina. The company's "WQMI" brand aluminum ingots have been registered in Shanghai Futures Exchange, which is one of the top 100 enterprises in Sichuan Province and listed as key development enterprises by the provincial government. The sales of the company's products are cash on delivery, and the production and sales rate is 100%.
Taking the aluminum industry as a strategic platform, the company is committed to improving the vertical industrial chain, seizing resources, taking resources plus platform as a new industrial profit model, building its own core competitiveness, and making the enterprise invincible in the escalating competition.
At present, the company's overall business development trend is good, and the company's development plan fully conforms to the enterprise categories that are supported and encouraged in the Twelfth Five-Year Plan for the Development of Aluminum Industry issued by the Ministry of Industry and Information Technology on October 30th. The competitive advantages of aluminum ingots and alloys are as follows:
(1), technical advantages
The electrolytic aluminum and aluminum alloy tanks of our company are 300KA and 400KA respectively. The tank is mainly controlled by simulation and automatic control, and the flue gas dry purification and recovery system is adopted, which not only significantly improves the labor production efficiency and enhances the company's market competitiveness, but also has a very good environmental protection effect, far exceeding the national requirements for environmental protection. The company's comprehensive power consumption per ton of aluminum is about 13600 kWh, and the industry average comprehensive power consumption per ton of aluminum is about 13900 kWh. The company plans to use 500 kA prebaked cell in Xinjiang aluminum power project, which has better energy saving and emission reduction effect than 400 kA prebaked cell and saves investment. It is estimated that the comprehensive power consumption per ton of aluminum is about10.3 million kWh.
(2) saving investment cost
The production and installation of electrolyzers are constructed by the company's own professional installation team, which greatly saves the production and installation cost of electrolyzers. The cost of state investment in electrolytic aluminum per ton of aluminum is usually around 8,000 yuan, while the investment cost of our company is less than 5,000 yuan/ton, which saves a large part of financial and depreciation costs and enhances the cost competitiveness of the company in the market price.
(3) Integrating resource advantages
In the increasingly fierce market competition, companies gradually realize that building their own core competitiveness is the key to sustainable development and becoming bigger and stronger. The development of any industry has its peaks and valleys. As long as you have a competitive advantage over others, you will be in an invincible position. The guiding principle of the new policy of the national aluminum industry is "to transfer electrolytic aluminum production to the western region with abundant hydropower and coal-fired power resources, and gradually close the electrolytic aluminum production capacity in the eastern region with tight power supply and high power generation cost", which is the guiding ideology of the strategic layout of the aluminum industry, and its core content is how to make use of the abundant hydropower and coal-fired power resources in the western region. The company is located in Sichuan Province, which is rich in hydropower resources. The company will make full use of the hydropower advantages of Sichuan Province, and gradually participate in or control hydropower enterprises at the right time. By then, the company's electricity price will drop sharply. In addition, the first phase of the 6.5438+200,000 tons alumina project in Guizhou Province, which is rich in bauxite resources, has been put into production. Guizhou provincial government promised to match bauxite and media resources for this project. The first batch of 40 million tons of bauxite has passed the bidding, auction and hanging procedures, and it is expected that the company will obtain exploration rights by the end of this month. At the same time, the company implemented 800,000 tons of coal, electricity and aluminum integration project in Wucaiwan area of Xinjiang, which is rich in open-pit coal resources, and the government of Xinjiang Autonomous Region promised to support it by supporting 65.438 billion tons of open-pit coal mines. In the near future, after the first phase of the company's Xinjiang project is completed and put into production, it will become a large-scale resource-based enterprise with an annual profit and tax of not less than 3 billion yuan.
(4) Prospects of aluminum industry
Electrolytic aluminum is widely used in modern architecture, transportation, power industry and packaging industry because of its superior performance. It is an important functional material and structural material in modern industry and life. Especially in light traffic, it has made outstanding contributions to energy conservation, emission reduction and safety. The research shows that every time the automobile uses 1kg aluminum, it can reduce its own weight by 2.25kg, and at the same time, it can reduce the exhaust emission by 20kg in the whole service life of the automobile. The car can save 0.7 liter of fuel per 1kg and run 1000 km. If the amount of aluminum used in cars reaches 300 kg, each car can save about 1000 liter of fuel every year, and the energy-saving effect is very impressive.
In a sense, the application level of aluminum is an important symbol to measure the level of social civilization and economic development. At the same time, aluminum is a metal material that can be recycled repeatedly. Generally speaking, the loss of aluminum recovery is only 5%, which only consumes 5% of the energy consumed in one production. The life cycle of a certain quality of aluminum should be hundreds to thousands of years. Therefore, aluminum is also called energy storage bank, and aluminum industry is called energy storage industry. Compared with steel, plastic, wood and other materials, aluminum is a good renewable material, and its contribution to environmental protection and energy saving in the whole life cycle is far greater than the negative effects brought by its one-time production process.
At the beginning of this year, the state specially issued the "Twelfth Five-Year Plan" for the development of aluminum industry, which defined the development direction of aluminum industry and excluded it from the national macro-control for the first time, indicating a major change in the state's attitude towards aluminum industry. The "Twelfth Five-Year" development plan of its subsidiary group is consistent with the industrial layout of the "Twelfth Five-Year" development plan of aluminum industry. Implement the coal (water), electricity and aluminum integration project in the western coal-rich areas, and develop the alumina production capacity with resource guarantee in Guizhou. The technical equipment requirements of the project are consistent. In the second country, 500 kA large-scale prebaked cell equipment and low-temperature and low-pressure aluminum electrolysis energy-saving technology are adopted, and in Guizhou, multi-stage self-evaporation and high-pressure dissolution process and "six-effect falling film evaporator group" alumina production technology are adopted. The technical standards are higher than the requirements of the Twelfth Five-Year Plan for the development of aluminum industry, especially the comprehensive AC consumption of aluminum ingots is expected to be 13000kWh/ ton, which meets the requirements of energy conservation and emission reduction. In a word, the "Twelfth Five-Year" development plan of its subsidiaries conforms to the spirit of the "Twelfth Five-Year Development Plan for Aluminum Industry" and the national energy conservation and emission reduction policies.
2. Current situation of the industry
At present, the company ranks in the top 20 in the aluminum industry (about 100 aluminum enterprises in China), ranking first in Sichuan. The aluminum ingots produced are mainly sold to Chengdu, Chongqing, Zhejiang and Shanghai. Downstream dealers are mainly distributed in Chengdu, Chongqing, Zhejiang, Shanghai and other places. The number of dealers is 10-20. At present, the company owns both alumina and power resources, and the proportion of enterprises in the aluminum industry owning both alumina and power resources is about 20%, so the company is at the leading level in terms of scale and resource advantages.
Three. Introduction of the company's 350,000-ton high-precision aluminum, plate and foil project.
(A) the background of the project construction
The company's development direction is to take the aluminum industry as a strategic platform, devote itself to perfecting the vertical industrial chain (bauxite-alumina-aluminum ingot and aluminum alloy-aluminum plate, strip and foil), seize resources, take resources plus platform as a new industrial profit model, and build its own core competitiveness. Looking around the world, especially as the giants of aluminum industry, including Alcoa, Alcan, Alcan and other enterprises, the development model of aluminum industry is basically to complete the whole aluminum industry chain, on the one hand, control resources for upstream development, on the other hand, occupy the market for downstream development, accumulate profits at all stages to enhance the comprehensive competitiveness of enterprises, and remain invincible. At present, the company has basically completed the control of upstream resources, the production capacity construction has been promoted in an orderly manner, and the development of downstream industries is imminent. Based on this, the company plans to use the 350,000-ton aluminum production capacity of Emei Mountain headquarters to build 350,000-ton high-precision aluminum, plate and foil projects, realize the development of downstream industries, improve the aluminum industrial chain, increase the added value of aluminum products and improve the comprehensive competitiveness.
(2) Advantages of project construction
The project is scheduled to start construction in June this year, with a construction period of 3 years. After completion, the annual sales revenue is 654.38+008 million yuan, the annual after-tax profit is nearly 654.38+000 million yuan, and 654.38+00600 people are employed, which will bring huge economic and social benefits. The advantages of this project are as follows:
1. Usually, the aluminum processing project is to buy aluminum ingots from abroad, then remelt them and add the required alloys to produce the corresponding aluminum profile products. Our company uses the existing 350,000 tons of aluminum production capacity to directly use the produced aluminum liquid in the production of aluminum plates, strips and foils, which saves the power and burning loss of remelting aluminum ingots, and saves about 800 yuan per ton. The company's production capacity is 350,000 tons, and this alone saves 280 million yuan every year. It is a typical energy-saving and environmental protection project.
2. The project adopts the world advanced continuous casting production line (1+4). At present, only a few aluminum processing enterprises such as Southwest Aluminum and nanshan aluminum have this technology. This production technology is an important direction of aluminum processing development.
3. This project is a key project in the regional planning of Chengdu-Chongqing Economic Zone of the National Development and Reform Commission. Sichuan Province only has Chuanwei's Neijiang vanadium resources comprehensive utilization project and this project, and the company's high-precision aluminum strip and foil project is strongly encouraged by the state.