A person from Zhongshan Inspection and Quarantine Department said that the formulation and implementation of the new standards highlighted the theme of protecting consumers' personal safety, hygiene, health and protecting the environment. Compared with the current standard, the new standard adds general rules and children's clothing, and the general rules clarify the routine inspection items and safety inspection items in the internal quality of clothing. In children's clothing, in addition to the detection items of toxic and harmful substances such as azo and formaldehyde, according to the characteristics that children like to pull, pull and bite the decorations on clothes, there are also clear requirements on the torsion and tension of small parts and decorations on children's clothes to prevent the danger of suffocation caused by children's swallowing by mistake.
The recent global financial turmoil has intensified the operating pressure of the domestic textile and garment industry, and the labor-intensive garment OEM enterprises in Zhongshan have also suffered from the pressure of survival. The source said that the introduction of this new standard aims at strengthening the quality of clothing products and enhancing the international competitiveness of China's textile and clothing industry. Enterprises need to grasp and strictly implement it in time to ensure the quality of import and export clothing and the smooth development of trade, and to ensure that it will not be eliminated by the market.
Dimensional tolerance table of each part
Unit: inches
General (+/-) Washing Water (+/-) Measurement Method
Chest 3/8 "1/2" clamp1"flatness (left and right calculation)
The thinnest part of waist circumference of 3/8 "1/2" shall be leveled (calculated from left to right).
Flatness of hem 1/2" 3/4 "hem (approximate calculation)
3/8" 1/2 "length, measured from the midpoint of the back collar to the hem.
The sleeve length is 1/4" 3/8 "from the shoulder to the cuff.
Straighten the straightness of 1/4" 1/4 "clamping ring.
The verticality from the bottom of the sleeve clip to the center line of the sleeve is 1/4" 3/8 "(calculated from left to right).
Cuff 1/8 inch 1/4 inch cuff flatness (calculated approximately)
Shoulder width1/4 "3/8" smoothness from apex of left shoulder to apex of right shoulder.
Wrap around 1/4" 3/8 "coupling socket.
Chest width 1/4" 3/8 "The flatness of the thinnest part of the front two clips.
The width of the back is1/4 "3/8" and the flatness of the thinnest parts of the two clips in the back picture.
Waist 3/8 "1/2" buttons or trousers hooks are parallel to the waistband, calculated from the middle (periphery) of the waistband.
Hip circumference 1/2" 3/4 "pants are leveled by 3" 3""V" degrees on the waves (calculated from left to right).
Spleen circumference1/4 "3/8" flat trousers, with the transverse degree at the bottom of the wave (calculated from left to right).
The front wavy trouser head 1/4" 1/4 "runs from the bottom of the wave to the top of the trouser head (the measuring part is naturally flat).
Houlang trousers head1/4 "3/8" from the bottom of wave point to the top of trousers head (the measurement part is naturally flat).
Foreign minister: 1/4 "length: 3/8" short: 3/8 "length: 1/2" pants spread evenly from the hem to the top of pants.
Length: 1/8 "length: 1/4" short: 1/4 "length: 3/8" pants spread evenly from the edge of the foot to the bottom of the wave.
Spleen position (circumference)1/4 "3/8" wave bottom landing 3 "flatness or compiled according to the requirements of the document (the calculated circumference includes the left and right mutual difference).
Evenly spread the crosswise degree (including the left-right mutual difference) at the leg opening of1/8 "1/4".
The length of the zipper is1/8 "1/4" from the bottom sealing end of the zipper to the sealing end of the zipper mouth.
Button 1/8 "from the button mouth to the center line.
Ear length and width 1/8" 1/8 "from the starting point to the top of the ear and flatness (including mutual differences)
The length of the bag mouth is1/8 "1/4", and two points of flatness (including the difference between the left and right) are evenly distributed at the bag mouth.
The width of the bag mouth is 1/8 ",and two points of flatness (including the difference between left and right) are evenly distributed at the bag mouth.
Height of waistband 1/8 "Flatness from bottom to apex of waistband.
General inspection standard for clothing
First, high-end clothing.
1 quantity of goods-check whether the quantity of products meets the inspection requirements;
2. Shipping marks-check whether the shipping marks meet the requirements of customers;
3 Proportion-check whether the proportion of goods is consistent with the order, marking and customer requirements;
4. Drop the box-check whether the goods and packaging are suitable for transportation and storage;
5 needle inspection-check whether the goods contain broken needles and metal;
6 packaging inspection-check whether the packaging of goods meets the requirements;
7. Check product description/style/color-check the consistency of product description/style/color with orders and samples;
8 size measurement-check whether the product size meets the requirements;
9 product weighing-check whether the weight of the product meets the requirements of the guests;
10 quality-check product quality;
1 1 List and sewing marks-check whether the list and sewing marks meet the requirements;
12 moldy-check whether the leather products are moldy;
13 can test the flame retardancy when appropriate;
14 ROHS test report;
15 assembly and functional test-functional test will be conducted according to S3 sampling;
16 Other-Check other inspection items proposed by guests.
17 live mildewed insects-check whether there are live mildewed insects in the product;
Second, groceries
1 quantity of goods-check whether the quantity of products meets the inspection requirements;
2. Shipping marks-check whether the shipping marks meet the requirements of customers;
3 Proportion-check whether the proportion of goods is consistent with the order, marking and customer requirements;
4. Drop the box-check whether the goods and packaging are suitable for transportation and storage;
5 packaging inspection-check whether the packaging of goods meets the requirements;
6. Check product description/style/color-check the consistency of product description/style/color with orders and samples;
7 Size measurement-check whether the product size meets the requirements;
8 Appearance quality-check product quality;
9. List and sewing marks-check whether the list and sewing marks meet the requirements;
10 moldy-check whether the leather products are moldy;
1 1 assembly and functional testing-functional testing will be conducted according to S3 sampling;
12 Other-Check other inspection items proposed by guests.
Third, sampling and testing.
1 quantity of goods-check whether the quantity of products meets the inspection requirements;
2. Shipping marks-check whether the shipping marks meet the requirements of customers;
3 Proportion-check whether the proportion of goods is consistent with the order, marking and customer requirements;
4. Drop the box-check whether the goods and packaging are suitable for transportation and storage;
5 packaging inspection-check whether the packaging of goods meets the requirements;
6. Check product description/style/color-check the consistency of product description/style/color with orders and samples;
7 Size measurement-check whether the product size meets the requirements;
8 sampling-random sampling is sent to a professional laboratory for testing;
9 Listing and marking-check whether the listing and marking meet the requirements;
10 moldy live insects-check whether there are moldy live insects in the product;
1 1 other-check other inspection items proposed by the guests.
Fourth, packaging inspection.
1 quantity of goods-check whether the quantity of products meets the inspection requirements;
2. Shipping marks-check whether the shipping marks meet the requirements of customers;
3 Proportion-randomly select 5 boxes to check whether the proportion of items is consistent with the order, marking and customer requirements;
4. Drop the box-check whether the goods and packaging are suitable for transportation and preservation according to the requirements of the guests;
5 packaging inspection-check whether the packaging of goods meets the requirements;
6. Check product description/style/color-check the consistency of product description/style/color with orders and samples;
7. List and sewing marks-check whether the list and sewing marks meet the requirements;
8 moldy live insects-check whether there are moldy live insects in the product;
9 Other-Check other inspection items proposed by the guests.
Attachment: cloth inspection
1 quantity-check whether the product quantity meets the inspection requirements;
2. Shipping marks-check whether the shipping marks meet the requirements of customers;
3 defect inspection-in most cases, the American 4-point system is used;
4 packaging inspection-check whether the packaging of goods meets the requirements;
5 Check the product description/style/color-check the consistency of the product description/style/color with the order and samples, and the color difference of the head, tail, edge and horse will be the focus of the inspection;
6. Size measurement-check whether the product size meets the requirements, and measure 5 horses in each batch;
7. Weighing and measuring the weft obliquely;
8 Other-Check other inspection items proposed by the guests.
Clothing quality inspection standard
I. General requirements
1. Fabrics and accessories are of good quality, meet customer requirements, and the bulk goods are recognized by customers;
2. The style and color matching are accurate;
3. The size is within the allowable error range;
4. Excellent workmanship;
5. The products are clean and tidy and sell well.
Two. Appearance requirements
1. The front is straight and the length is even. The front is flat and uniform in width, and the inner placket cannot be longer than the front placket. Those with zipper lips should be smooth, uniform, wrinkle-free and seamless. Zippers don't smoke. Buttons are straight and even, with equal spacing.
2. The lines should be even and straight, and the left and right widths should be the same.
3. Cut straight without stirring.
4. The pocket is square and flat, and the pocket can't be shaved off in the whole lost place.
5. The cover is consistent with the clothes of patch pocket Zhengping Fang, with the same height and size. Height of inner bag. Same size, Zhengping Fang clothes.
6. The collar seam shall be of the same size, the barge head shall be flat, the ends shall be neat, the collar nest shall be round, the collar surface shall be flat, the tightness shall be appropriate, the outer opening shall be straight, and the bottom collar shall not be exposed.
7. The shoulder should be flat, the shoulder seam should be straight, the shoulder width should be consistent, and the flat-fell seam should be symmetrical.
8. The sleeve length, cuff size and width are consistent, and the sleeve tab height and length and width are consistent.
9. The back is flat, the seams are straight, the straps are horizontal and symmetrical, and the tightness is appropriate.
10. The bottom edge should be smooth and flat, the width of rubber root and rib should be consistent, and the rib seam should be striped.
1 1. The size and length of the lining in each part should be suitable for the fabric, and hanging and spitting are not allowed.
12. The patterns of webbing and lace on both sides of the car outside the clothes should be symmetrical.
13. Cotton batting should be smooth, with even line pressing, neat lines and aligned front and back seams.
14. If the fabric has pile (wool), it is necessary to distinguish the direction, and the pile (wool) should be reversed in the same direction.
15. From the sleeve seal, the edge sealing length shall not exceed 10 cm, and the edge sealing shall be consistent, firm and tidy.
16. It is required that the stripes of the fabric should be aligned accurately.
Three. Comprehensive job requirements
1. The vehicle lines shall be smooth and free from wrinkles or distortions. The double thread part needs to be sewn with a double needle lathe. The bottom line should be uniform, free from needle jumping, floating and continuous.
2. You can't draw lines and marks with pastels, and all marks can't be drawn with pens or ballpoint pens.
3. There should be no color difference, dirt, wire drawing and unrecoverable pinholes on the surface and lining.
4. Computer embroidery, trademarks, pockets, bags, armbands, pleats, corns, fastener tapes, etc. Positioning should be accurate, and positioning holes should not be exposed.
5. The requirements of computer embroidery should be clear, the thread should be trimmed, and the backing paper on the opposite side should be trimmed. Printing requirements should be clear, bottomless and not degummed.
6. If required, all corners and covers of the bag should be dated, and the location of the date should be accurate.
7. The zipper shall not fluctuate, and the pull up and down shall be unimpeded.
8. If the lining is light in color, it will develop color, and the seams inside should be trimmed and the thread ends should be cleaned. If necessary, insert paper to prevent color display.
9. When the lining is knitted fabric, the shrinkage rate of 2 cm should be put in advance.
10. The exposed parts of the hat rope, waist rope and hem rope at both ends should be 10 cm after they are fully opened. If the hat rope, waist rope and hem rope are parked at both ends, they can be laid flat and will not be exposed too much.
1 1. corns, nails, etc. Should be positioned accurately, without deformation, nailed tightly and not loose, especially for varieties with thin fabrics. Once found, it should be checked repeatedly.
12. The snap button has accurate position, good elasticity, no deformation and no rotation.
13. All coils with large stress, such as cloth rings and buckles, should be reinforced with needles.
14. All nylon belts and braided ropes should be cut by hot cutting or burning, otherwise they will scatter and break (especially when holding hands).
15. The jacket pocket cloth, underarms, windproof cuffs and windproof feet should be fixed.
16. Pants: The waist size should be strictly controlled within 0.5cm ..
17. Pants: The hidden line of the back wave should be sewn with thick thread, and the bottom of the wave should be reinforced with needles.
Common bad conditions of clothing
First of all, sewing
1, the needle distance is out of tolerance-the needle distance was not adjusted strictly according to the process requirements when sewing.
2. Needle skipping-Discontinuity due to mechanical failure.
3, off-thread-when lifting or dropping the needle, the needle does not return, or the thread floats seriously.
4, needle leakage-due to negligence, leakage, adhesion.
5, hair leakage-refractive burr is not tight, the excavation technology is not enough, and the wrap angle is leaking.
6. Floating line-the soap bubble is too loose, or the line pressing plate is too tight.
7, floating bottom line-the line pressing plate is too loose, or the shuttle is too tight.
8. Sewing back-poor sewing skills, not spitting seam according to process requirements.
9, anti-warping-the face is too tight; Or put your face on it when sewing.
10. Wrinkling-The needle and thread were not replaced according to the thickness of the sewn piece; Or that sew article has a length.
1 1, sewing button-because the technology did not pass the sewing button, the sewing parts did not match.
12. Double-track-check a single open line. After disconnection, the suture is not on the original stitch; After sewing the lower sill of the patch, two stitches were caused when sewing the line.
13, the two lines are not parallel-because of insufficient technology; Or careless operation causes uneven width of double lines.
14, not straight-the seam stop is not straight due to uneven seam position; Technical error detection line bending.
15, uneven clothing-the seams on the surface are not straight and uneven; Inconsistent joints; The upper and lower pieces are not elastic.
16, not square-the corner, bottom edge, swing angle and square collar of the bag are not sewn at 90 degrees.
17, not round-round neck, round pocket corner, round sleeve head, round pendulum of suit, because the sewing technology is not up to standard, there are small edges and corners.
18, asymmetry-due to poor technology or careless operation, errors such as length, height, fat and width occur in the parts that must be symmetrical.
19. Uneven eating potential-Uneven eating potential at the sleeve hill leads to chubby or fine pleats at the sleeve hill.
20. Skew position-there are less than three sleeves, collars and positioning points or the positioning is inaccurate.
2 1. The alignment of the strip and the grid is incorrect-the cutting position is not clearly left when cutting; Or the layout is not strictly aligned with the grid; When sewing, it was accidentally misaligned with the grid.
22. Sew on the top and sew on the bottom-the sewing technique is low or the operation is sloppy, and the sewing line is not always at the hem.
23. The pinhole is exposed-the pinhole at the edge of the cloth is not removed when cutting; Hole removal is not included during rework.
24, the collar angle starts from beans-the sewing technology is low; The cleaning and shearing at the coupling do not meet the requirements; The folding process does not meet the requirements; Not crushed by the collar setting machine.
25. Incorrect location of spare parts-spare parts are not sewn according to sample clothes or process sheets.
26. Mark dislocation-the main mark and washing mark are not sewn according to the requirements of sample clothes or process sheets.
Second, stains
27. Handwriting-illegal use of pens or ballpoint pens to edit the cutting number, work number and inspection number.
28. Oil pollution-the machine leaks oil when sewing; Eat greasy food in the workshop.
29, powder marks-when cutting, powder marks are not removed; When sewing, it is made by drawing and positioning with chalk.
30. Impression-The impression of the cloth head was not cut when cutting.
3 1, dirty mark-the production environment is not clean, and the joints are piled on the ground.
32. Watermark-the stain on the seam of dyed cloth stained with water.
33. Rust-metal buttons, zippers and belt buckles are of poor quality and stick to the seams after rusting.
Third, ironing
34, blanching discoloration-iron temperature is too high, make fabric blanching discoloration (especially chemical fiber fabric).
35. Aurora-there is no steam ironing, and the electric iron has no water cloth to cause local light.
36, dead mark-the hot surface is not smooth, burning out irreversible folds.
37, careless work, large area without overheating.
Fourth, the thread.
38, dead line-not clean after trimming and pruning.
39. live thread-the trimmed thread sticks to the ready-made clothes and will not be removed.
Verb (short for verb) others
40. Cutting and typesetting errors; The sewing direction of small pieces is inconsistent with that of large pieces.
4 1, reverse the cloth surface-the sewing worker will not recognize the front and back, which makes the cloth surface reverse.
42. Cutting pieces are in the same direction-due to cutting and layout errors, symmetrical cutting pieces are cut in one direction.
43. Defects are out of tolerance-there are many defects in the fabric, which are not eliminated during the layout, resulting in more than the allowable number of defects in important parts and secondary parts.
44. Incorrect buckle-uneven height of the buckle plate or incorrect buckle.
45, buttonhole askew-buttonhole operator careless operation, did not straighten clothes, resulting in uneven buttonhole, not firm, not straight.
46, color difference-poor quality fabric, bag cut, wrong number, wrong number when sewing, quality color difference will not change.
47. Damage-caused by trimming thread ends, reworking stitches and cleaning water.
48, degumming-the quality of adhesive lining is not good; There is not enough temperature or pressure and time for bonding.
49, foaming-the quality of adhesive lining is not good; The ironing board is uneven or there is no ironing pad.
50. Glue infiltration-the quality of adhesive lining is not good; The viscose turns yellow, and the iron temperature is too high, which makes the fabric yellow.
5 1, the nailing is not firm-the nailing machine is broken.
52. The button is not tight-it is caused by the quality of the button.
53. Job loss and parts loss-The sewing worker neglected to install all kinds of decorative trips, decorative buttons or leaked a part, and the packer forgot to hang labels and spare buttons.
General requirements of garment appearance quality
The overall appearance should be clean and free from defects such as dirt, powder printing, splash, thread ends, etc., and there should be no defects such as bright light, yellowing, discoloration during ironing or flat clothes in all parts. The lines of all parts are straight and firm, and the sewing and locking eyeliner are consistent with the fabric. There are no defects such as missing lines, short lines, open lines, double lines and missing parts. The fabric quality should meet the standard requirements of various export garments, and the color difference should be mastered according to GB250-84 and ISO105/A01984, which can meet the industry standard requirements of export garments. The specifications and dimensions should be accurate and conform to the provisions of the contract or standard, and the grid, strip and flower parts should conform to the contract standard or sample setting.
Clothing inspection standards classify defects into Class A and Class B, as shown below:
I. Class A defects
Generally speaking, it refers to the defects that affect the use and sales of goods and are not easy for consumers to repair themselves. The main specifications exceed the limit deviation.
One (set) has color difference, one fabric defect exceeds the standard, the positive and negative fabrics are inconsistent, the grid part exceeds the standard, the symmetrical part exceeds the standard, the adhesive lining is degummed, stuck, missing and buckled, the buttonhole is not open, the keyhole is broken, and the buckle is asymmetrical with the eye.
The eating potential of sewing is seriously uneven, and sewing is seriously short of parts, sequence, thread opening, thread breaking, hair leakage, hot hole discoloration, water spots, light and stains.
Wrinkling around embroidery, embroidery exposure, poor chain quality, metal corrosion, serious ironing, uneven ironing, obvious defects after washing, inconsistent one (set), obvious spots, white spots and stripes after washing.
Two. Class b defect
Compared with Grade A defects in position and degree, they are obviously mild defects: stitches should be dropped (thread cutting) instead of stitches (stripe drawing), spots, white spots and stripes that are not obvious after washing are not straight, the width is unequal, the buttons are not firm, the seam potential is slightly uneven, and the seam is slightly vertical.
Ironing and folding are not good, and the tightness between lining and fabric is not suitable.
3. Common defects of clothing
Sewing, gouging, shoulder cracking, collar climbing, collar swinging, collar ring gouging, collar surface loosening, collar surface tightening, collar foot breaking point, front and rear sleeves wrinkling, chest collapse of suit, back fork gouging, uneven waist opening, front crotch wrinkling, crotch hanging, crooked trouser leg, length of trouser placket, gouged leg and uneven pocket insertion.