After my country joined the "WTO", the market for oil drilling and petrochemical equipment manufacturing has changed. In the context of market globalization, how to integrate into the international market and participate in competition with the same industry in the world is an important issue. The life and death issues faced by every enterprise. In order to improve their competitiveness, companies in the industry have worked hard on product technical level, product quality, corporate structure adjustment, infrastructure construction, technological transformation, adoption of international standards, and development of international markets, and the results have been very significant.
1. Breakthroughs in the technical level of oil drilling and production equipment
In recent years, many companies in our country have made breakthroughs in the technical level of their products. The development of a batch of petroleum equipment included in major national technical equipment innovation projects has achieved results: the ZJ70DB drilling rig developed by Baoji Petroleum Machinery Factory adopts a number of new technologies such as full digital control AC frequency conversion and has entered the ranks of internationally advanced drilling rigs; the ZJ40DBS developed by Honghua Company The drilling rig has filled the domestic gap and reached the international advanced level; the 2000 complete set of fracturing equipment developed by Jianghan Petroleum No. 4 Machinery Factory has passed the appraisal, filled the domestic gap and reached the international advanced level. In addition, the YZ08 and YZ08A oil drilling DC motors developed by Shanxi Yongji Motor Factory were awarded the "National Key New Product Certificate" by the Ministry of Science and Technology; Jiangzuan Co., Ltd. actively carries out technological innovation and cooperates with domestic universities, scientific research institutions and international Through technical cooperation, we have obtained 21 national patents such as “Single Cone Drill Bit”. The company currently has 56 national patents and 5 patents in the United States and Iran. Greatly improved core competitiveness. Rongsheng Machinery Manufacturing Co., Ltd. has successfully developed the F35-105 blowout preventer, which can meet the well control process requirements for deep and ultra-deep well drilling, fills the domestic gap, and reaches the advanced level of similar foreign products. So far, after years of hard work, our country has been able to achieve full range coverage of BOP production. The company successfully developed a device for operating under pressure in high-pressure water injection wells, effectively solving the major technical problems of operating under pressure in high-pressure water injection wells during the middle and later stages of oilfield development. The BSJ5080TSJ60 oilfield-specific well testing vehicle successfully developed by a subsidiary of Baoji Machinery Factory is small in size and It has a wide range of uses and strong adaptability; the new generation of energy-saving oil pumping unit developed by the North China Oilfield No. 1 Machinery Factory has obtained patents in China, Indonesia, and Canada; Shengdao Petroleum Machinery Factory successfully launched a hydraulic feedback heavy oil pump and a long plunger sand control pump. , high-efficiency cyclone pumps; three types of oil pumps; the ZXCY series linear motor oil pumping units developed by North China Oilfield Daka Thermal Energy Technology Development Company passed the product appraisal of Hebei Province. This machine has reached the international advanced level, its weight and floor space are only 50% of that of a conventional pumping machine, and its energy-saving effect is very good; in terms of offshore oil, Shengli Oilfield has independently built the largest tonnage offshore oil drilling platform in my country - Zhaodong No. 1, production platform - the main structure of Zhaodong No. 2, Shengli Oilfield's steel structure construction capacity has reached the international level; the 1,700-ton South China Sea Oilfield jack-up derrick drilling module contracted and constructed by Lanshi National Oil Well Company was completed on March 23 Completed land construction on the same day. This drilling module is used in the Panyu 4-2 and 5-1 projects operating in the Nanhai oil field in the sea area 20 kilometers south of Hong Kong. The derrick can be lifted in sections by sliding on the guide wheel installed at the lower end of the derrick, without the need for heavy lifting equipment, which has great advantages in the installation of offshore equipment.
Come in, the "domestic development of large-diameter bends and equipment" undertaken by the China Petroleum Pipeline Bureau, the "technical conditions for induction heating bends for the West-East Gas Transmission Project", and the North China Petroleum No. 1 Machinery Factory The four projects "Research on the Manufacturing Process of Large-diameter Induction Heated Bend Pipes" and "Research on the Process of Induction Heating and Simmering of X70 Steel Grade, 1016 Large Bend Pipes in Diameter" undertaken by Jilin Chemical Construction Co., Ltd. have passed the appraisal of PetroChina, and the technical conditions have reached the same level in the world. The advanced level of standards and products have reached the domestic advanced level. Shengli Oilfield has successfully developed my country's first fully automatic drilling machine for large-diameter pipelines, which can meet the needs of construction operations such as drilling, connecting, and meeting pipes and containers under pressure. China Petroleum Pipeline Bureau has organized and carried out 125 scientific and technological research projects for the West-East Gas Pipeline Project, among which the technical performance of "PAW-2000 Pipeline All-Position Automatic Welding Machine", "PFM3640 Pipeline Bevel Shaping Machine" and "PPC3640 Pipeline Pneumatic Internal Matching Device" has reached or Exceeding the level of similar foreign products. Generally speaking, the technical level of my country's oil drilling equipment has reached a certain level.
2. The scientific research on new products of chemical equipment has achieved great results.
After years of development, the scientific research on new products of chemical equipment in my country has achieved great results.
The 3.5 million tons/year heavy oil catalytic cracking unit designed and manufactured by my country has been successfully commissioned and commissioned at Dalian Petrochemical Company. This marks that my country has a complete set of catalytic cracking technology with independent intellectual property rights and has world-class engineering design, manufacturing and production of large-scale catalytic cracking units. Build strength. The 1,000-ton hydrogenation reactor jointly designed and manufactured by Sinopec Engineering Construction Company, First Heavy Industry, and Qilu Petrochemical passed Sinopec's technical appraisal, marking my country's entry into the ranks of large-scale hydrogenation reactor designers and manufacturers. The 100,000 tons/year large-scale ethylene cracking furnace jointly developed by Sinopec and the American Lummus Company has been used in various ethylene units of Sinopec. We are jointly developing a large-scale ethylene cracking furnace with a single-furnace production capacity of 150,000 to 180,000 tons/year to meet the needs of building a million-ton large-scale ethylene plant. The ethylene cold box designed and manufactured by Hangzhou Oxygen Generator Factory is operating normally at Yanhua's 710,000 tons/year ethylene plant, realizing the localization of large-scale ethylene cold boxes and reaching the international advanced level. The cracked gas compressor of Shanghai Petrochemical's 700,000 tons/year ethylene plant manufactured by Shenyang Blower Factory was officially put into operation on April 12, 2002, reaching the level of foreign units. The national major technical equipment localization innovation project undertaken by Hefei General Machinery Research Institute: the 10,000 m3 natural gas spherical tank was successfully developed. Filled the domestic gap. The 125,000 m3 crude oil storage tank designed by Maoming Petrochemical Design Institute and constructed by Maoming Petrochemical Construction Company was built in Maoming. It is currently the largest crude oil storage tank in my country. Nanjing Chemical Machinery successfully manufactured the carbon dioxide absorption tower, the largest key equipment in China with an annual output of 450,000 tons of synthetic ammonia and 800,000 tons of urea. The spiral baffle heat exchanger designed and manufactured by Fushun Machinery Refining and Chemical Equipment Co., Ltd. has passed expert appraisal and reached the domestic advanced level. The Machinery Factory of Liaoyang Petrochemical Fiber Company has successfully developed a heavy-duty pressure centrifuge for polyester equipment, reaching the level of similar foreign products.
3. Product quality continues to improve
Domestic companies are constantly improving product quality while striving to improve product technology. For example, the North China Petroleum No. 1 Machinery Factory ensures that its patented products have special shapes. The quality of the beam pumping unit can meet the needs of batch export to the United States and other countries. Breaking the convention, the original bidding for supporting products has been changed to joint research with several domestic manufacturers that have obtained international API qualifications, giving full play to the joint advantages to make domestic products popular. Brand; the oil drilling DC motor of Shanxi Yongji Motor Factory was awarded the title of "National User Satisfaction Product" by the China Quality Association and the National Users Committee.
In the market competition, some professional factories with good product quality, popular among users and rising market share have formed. For example: Rongsheng Machinery Manufacturing Co., Ltd.'s BOP products account for 80% of the sales share of the domestic market, ranking among the world's four largest BOP manufacturers; Jiangsu Funing Hongda Petrochemical Machinery Manufacturing Co., Ltd. is a small local factory. The four new oil production tools, QS series removable bridge plug, KYLM series hydraulic anchor, DS90-Y241 combined oil layer protection packer and Y341 series soft slip packer, have greatly improved the success of oil production operations. efficiency, reducing oilfield production costs, and is welcomed by oilfield users. Shanxi Yongji Motor Factory produces more than 30 types of direct and AC series oil drilling motors, and 98% of the supporting motors used in domestic oilfield drilling rigs come from this factory.
IV. International standards and informatization are valued
Beijing Petroleum Machinery Factory obtained the right to use the API 16D monogram (API 16D is the American Petroleum Institute’s specification for drilling control equipment control systems) , Beijing Petroleum Machinery Factory is the first domestic manufacturer and the ninth manufacturer in the world to have the right to use the API 16D monogram.
After nearly 15 years of efforts, the National Petroleum Drilling Equipment and Tools Standardization Technical Committee has formed a standard system for onshore and offshore oil exploration, drilling equipment, and materials. Among the currently valid national standards, 27 are equivalent to international standards and advanced foreign standards. At present, there are 196 petroleum equipment manufacturing companies in my country that have passed API certification. Baoji Petroleum Machinery Factory has obtained API certification for 55 items in 8 categories, making it the petroleum equipment manufacturing enterprise with the most API certifications in my country. It has laid a solid foundation for my country's petroleum machinery and equipment to enter the international market.
In order to achieve the goal of being a world-class manufacturer, Jiangzuan Co., Ltd. has always placed information construction in a very important position. The successful development and application of Jiangzuan Co., Ltd.'s information system has greatly improved its ability to survive and develop in the global integrated market competition. In 2002, it became a key demonstration enterprise of Hubei Province's manufacturing information technology project.
V. Great progress has been made in corporate structure adjustment
Shanghai Shenkai Technology Engineering Co., Ltd. successfully acquired Shanghai No. 1 Petroleum Machinery Factory, Shanghai No. 2 Petroleum Machinery Factory, and Shanghai Petroleum Instrument Factory. , Shanghai Petrochemical Machinery and Equipment Research Institute, etc. Shanghai Shenkai Petrochemical Equipment Co., Ltd. was established with Shanghai Shenkai Technology Engineering Co., Ltd. as a 60% shareholder, Shanghai Electrical Appliances Group Corporation as a 20% shareholder, and individuals as a 20% shareholder. Baoji Petroleum Machinery Factory established a standardized corporate governance structure in accordance with the modern enterprise system and successfully restructured into Baoji Petroleum Machinery Co., Ltd.; it also launched a comprehensive drilling rig production line technical transformation project costing 70 million yuan. Fushun Machinery Factory, which has a history of 50 years and produces oil refining and chemical equipment, is faltering and struggling in the fierce market competition like some large and medium-sized state-owned enterprises. In recent years, despite several efforts, losses have continued to increase. With the support and recognition of employees and the coordination and guidance of the municipal party committee and the municipal government's steering group, the state-owned and private strategies were adopted to successfully transform the enterprise; more than 85% of the products of the former North China Petroleum Second Machinery Plant were marketed outside the North China Petroleum Administration Bureau. Due to the constraints of the system, operations were in trouble. In 2002, the overall capital diversion and restructuring work was successfully completed, and Hebei Huabei Petroleum Rongsheng Machinery Manufacturing Co., Ltd. was newly established.
6. The overseas expansion of oil drilling and production equipment has achieved results.
Jiangsuan Co., Ltd. is one of the top three oil drill bits in the world. Oil drill bits are exported to 19 countries and regions including the United States and Canada; Honghua Company has delivered 5 ZJ70D drilling rigs to Central Asia and received new ones from China. 10 ZJ50DBS electric drilling rig orders from Asian countries; Nanyang Petroleum Machinery Factory has successively sent 7 3000-meter truck-mounted drilling rigs to Mexico for operations with users such as Great Wall Drilling Company and Dagang Oilfield. The performance of its drilling rigs has left a good impression on users. In 2002, the 750-horsepower electric trailer-mounted drilling rig won the bid in Mexico; China Petroleum Technology Development Corporation exported complete sets of drilling rigs and peripheral equipment to Turkmenistan; Zhongyuan Oil Field Special Vehicle Repair and Manufacturing General Plant's oil drilling and production special vehicles were exported to Turkmenistan, Georgia, and Kazakhstan; Xinjiang Petroleum A batch of cementing tools and oil pumps developed by the Bureau Mining Research Institute were exported to Kazakhstan; batches of perforating equipment from Sichuan Perforating Equipment Company were exported to Kazakhstan.