AQL inspection standard, but the inspection is not a parameter (i.e. sampling plan), there are 5 sampling plans for AQL1.0 AQL1.5 AQL2.5 AQL4.0 AQL6.5. Among them, AQL is the abbreviation of average quality level, that is, average quality level. When inspecting: batch range, inspection level, AQL value determines the sampling plan. Since you have a quarterly system consulting US standards, I assume you should be in suitable clothing, would like to know the standards for inspection? ? ? Therefore, for the one-time sampling plan for clothing quality inspection, the acceptable quality level (AQL) for clothing wholesale is 2.5, the inspection level is general inspection level, and the strict inspection is normal. Its sampling program table: normal inspection of one-time sampling plan (AQL-2.5 and AQL-4.0) random number AQL1.0AQL1.5AQL2.5AQL4.0AQL6.5FROMTO total number of acceptance, rejection, rejection, rejection, rejection, rejection, overoveroveroveroverover. Clothing Search Item 1. General inspection of dimensions: --- Dimensions and appearance table 1). Key size points---collar length (plain weave), wide collar, collar (knitted), lead exhibition (knitted) bust, sleeve opening (long sleeve), sleeve length (sleeve edge), back length (plain weave) p>
Center-measure (knitted)/top-of-the-shoulder pants, waist, hips down, front wave, wave, open zipper, leg opening, inner circle/back length (single piece/set), vertical look, In addition to the above
Apparel, pants size 2) Non-key size points---Non-key size points, for example, minimum need to be shown, shoulder height, bust, sleeve lining, wide collar, sleeve panels, Front and rear waves, waistline and lower hip openings, flat pocket placement.
2. Defect Detection: For all garments one look, shape, dressing and identification of defects individually adjust the class.
---Defect content. III. Grading AQL is the point at which the maximum number of garment defects is determined, which is based on sampling inspection, compliance with the acceptance number AC (pieces), and the average processing satisfaction of the garment batch (pieces). The average processing level of this garment batch (pieces) is determined by the number of Re (pieces) that failed to arrive at an unacceptable level. For scores that are lower than the standard as a standard during the inspection process: 1) General organizational defects---Starting from the specifications and quality standards of the order, it does not meet the performance of the product performance, affecting the appearance and inner garments. Non-critical dimension points, general defects. Rework can eliminate defects in appearance and garment effects. If the garment repaired based on this defect must be 100% re-inspected before leaving the factory, the examiner can define specific inspection specifications, color, size, etc. Three, generally translated as a serious flaw flaw. 2). Serious defects---affect the appearance and appearance of the garment. Consumers who see these defects at the time of purchase will not buy the clothing, or if this type of defect will cause discomfort or washing the clothing for the first time, the consumer will have the clothing returned. Such as damage, stains, color stripes, holes, critical size points? ? Severely damaged. A critical vulnerability is discovered and it is judged a nonconforming garment or an unacceptable sub-item. Four. Three-step inspection method (pre-production inspection, start of production line inspection, final product inspection) 1) Before production pre-production inspection to watch a specific specification or general inspection on the company's requirements, the first meeting with the factory is very important Together, aiming to establish a quality assurance system, each department has the latest information (inspection). The focus of the inspection is: dressing, packaging, trademark printing, flower shape, color standards and re-inspection instructions and All relevant information is clear before cutting
its content. 2) Production inspection to determine the first or after the first water spot inspection of finished products, inspection content: size, color, design, material, organizational structure, on the one hand, completed trademark price tag, packaging, if there is such The information is fed back to the cutters and sewers, requiring them to revisit and correct problems as they occur. Schedule 2 ---Online List 3). After checking that the product is produced at least 80% has been completed, packaging etc. is inspected and samples are exported from the completed garments.
If the inspection fails, the factory needs to take 100% responsibility for these goods in place, do 100% inspection, and finally report to the buyer for rework. All expenses associated with the rework should be borne by the factory. The final inspection report determines: 1. Hemai is accurate, 2. Carton total weight, dimensions, 3. Freight net, 4 final sizes, color cases. Appendix 3 --- Final list. Five-needle test: Due to poor management, there are often leftover quilting needles (including needles, pins, etc.) in the production process of clothing and other products. In the 1980s, injuries caused by residual needle clothing consumption occurred frequently, prompting? ? The government has enacted laws and regulations to protect consumer rights and interests to strengthen the control of residual damage. according to? ? Regulations, production, distribution of product residues exist, its producers and sellers will be severely punished, such as causing harm to consumers, but also compensation. ? ? In order to avoid economic losses caused by damage due to disability, clothing importers not only require manufacturers to stitch the goods before leaving the factory, but also set up factories to stitch goods seized during work. Qualified products on the needle, hanging or covered with pinhole marks. six. Clothing Test Test 1. It is necessary to show that the fabric has been tested. The two-piece clothing test also involves the following methods: 1) The examiner picks from the bulk goods. 2) Same as the bulk goods, 3 sets of test samples are made of clothes of the same quality). Garments are washed, use standard testing methods, and do your own testing from the factory. 4) The final test must be conducted by the inspector to see if you have any facilities that violate the regulations. If so, you should write down a detailed observation of the guest: Defect List 1) Appendix 1. Defects related to the appearance of clothing Defects affecting *clothes* On this basis, the clothes are reworked and the customer requests to re-inspect these clothes because these natural characteristics are combined with critical defects In this context, the color range of the cloth used in the garment is larger than the specification, In other words, the card* color film/line/visible attachment is controlled within the allowed range, which affects the apparent spherical surface 204 of the garment. *Lack of color printing defects, small amount of color *color*spelling error 1/16" *flower does not meet specification 205. 1/4 of the error when misalignment of the organization structure of the grid is required when the article on the grid cannot be fully covered* Misalignment 1/4" above (or pant fly open file in office) * Misalignment 1/8" above center placket or misalignment piece * 1/8" above, bag and pocket flaps 206. Fabric arched or biased, sides not waiting for more than 1/2" of dressing, yarn breaks, damage (yarn), less pins to make holes
*Permanent horizontal and vertical lines on fabric including pins* Grease, dirt, visible inside the sleeve, relatively affects the appearance * For the lattice emerging relationship affects the aesthetics and shrinkage (flat lines appear in the warp and weft directions) * Significant beams, stripes, long distance effects * The appearance of the inner sleeve , knitted fabrics, look at the color, with or without the phenomenon of wrong weft (non-woven fabric) * wrong warp, dressing, dressing spare parts * trespassing or using fabrics that actually affect the appearance, such as paper lining, etc. * less any special dressing spare parts , Damage cannot use the original requirements, for example, the system cannot be deducted,
Zippers cannot be painted, fusible things are marked in the description of each garment * Any organizational structure does not indicate a reverse impact on the appearance of the garment * Sleeves reversed and twisted 2) Buttons * Buttons are missing, broken, torn, defective, in fact buttons * do not meet specifications 3) Paper lining * Fusible paper lining Each garment must fit, without blistering, wrinkling * Shoulder lining The clothes cannot be extended beyond the hem of the pad 4).
Zipper *Any* Dysfunctional fabric with teeth on both sides Mismatched color of car * Zipper too tight or too loose, even zipper pockets bumpy and uneven * Zipper pull, clothes look good * Side zippers * Zipper pockets not straight enough or even bulging The upper part of the pocket zipper * Aluminum zipper cannot be of a length that matches the size and length of the garment used, or adheres to the size requirements 5) Corn or hook leaks or cars are misplaced from the center position * Hooks and grommets, fixed points when fixed Not straight or bulging *New metal accessories, hooks, eyelets, patches, rivets, iron buckles, rusty, dry or clean *Correct size, accurate positioning, and in compliance with specifications 6) Belts that do not meet the requirements *Color *Bandwidth exceeds the standard 1/4" *small holes with some tops without looking for uneven stitching, or from* the hope of reducing wrinkles, with the hope of looking forward rather than the strong* size mismatch in the hope of something less or no fixing* The strap length must be consistent with the garment * Note: The middle eye is a standard format * For garments with brackets, the inner bracket should be exposed (hem) * All metal accessories (eyelets, hooks, lead straps, buckles) must be washed and dry cleaned if they are rusty 7). *Trademark washing label writing Trademark washing labeling is not enough to write the logic, or the preventive measures are not enough, the content is not enough to write to meet all customer requirements, the fiber content of the production is not accurate, and the RN number, the location of the trademark Doesn't need to be completely visible, position error - 1/4" 0.5 line 8). Hooks, rivets, buttons, hooks, rivets, buttons are defective, damaged, inaccurate or fixed in position as shown below Same damage, looks uncomfortable after wearing, 9 stitches per inch) * 2 / -1 Exceeding requirements, *Inappropriate specifications or inconsistent pin shape, type, non-compliance with regulations or inappropriate, for example, is not strong enough to defeat the g*car line to the end, (encounter no connection or conversion) without flinching this Knock at least 2-3 stitches *patch stitch, connect both sides repeat no less than 1/2" chain stitch stitch must be packed, can also contain chain cross stitch *stitch* defective chain stitch, hem, then Plus prison stitches, broken, small jumpers *Lock stitch, a key part of each 6" jump is sewn in. No jumpers allowed, chopped or cut *Buttonhole jumpers, cut, stitch strong, not completely Solid, center right and not in jail, no seeking all Straight stitching, sewing stitch control is out of control *Bad*single* row number does not accept special clothing fastness *Sewing thread is too tight when it is in normal state, it will cause rupture of the thread and fabric, must be left 30 longer %-35% (see previous details) *Original *Outside edge stitches with properly controlled length of yarn Sewing thread Unsewed opening *Severely twisted needles on both sides Test rope Standing not straight enough Jumpsuit unfair, trousers twisted *Thread longer than 1 /2" * Garment Hanging Differences occur in the following rows of stitches 0.5" above cuff or 1/2" in hem: * Rest, 1/4" * Outside thimble track, single needle not double sewing machine needle, head to toe, 0.5 sewing machine * The threads on all car clothes should be straight, not twisted or tilted, uneven seams in three places should be continuously fixed with more than 1/4 stitches, performance, external car full score 10 points) * No heat product packaging. , folded, hung, plastic bags, packed and heat-resistant with good non-compatibility * Including color, aurora, discoloration, any other defects * Size stickers, price tags, hanger sizes are missing, not put away, or do not meet specifications * Any packaging is not Meet the requirements (hangers, packaging bags, cartons, carton cards) * Improper or illogical printing, including price tags, hanger size trademarks, packaging boards * Major defects in carton contents that do not meet the requirements Clothing Table 11) Not seeking all attachments, Color, size, appearance. Case strap, paper lining, elastic band, zipper, buttons and 12).
Structure before and after future clashes * 1/4" *inner* fabric exposed above each accessory, this film does not exceed 1/4" of direct connection to case cuffs, sleeve length is no longer than corresponding 1/ 4" *The sticker piece is poorly shaped, causing the backstop to bulge on both sides *The sticker *The waist is irregular or improperly positioned with the corresponding width exceeding 1/4" *The elastic band is not evenly distributed around the inside and outside of the needle* 1/4" ribbed collar for shorts, tops, and pants*, cuff width/FONTgt; 3/16"* ribbed for long sleeves, hems, and turtlenecks, the width of which is generally no more than 1/4"* placket position No more than 1/4" 213 when cord When cloth does not include zipper or zipper opening and closure is not straight on sleeves, cuff defect tracking exposes needle sleeve* Gets misaligned position below 1/4" above attached sleeve, "Flat* Not *Lada o'clock position cuff dislodged more than 1/4"* inner jacket, left cylinder on right, left menu bar on right differs 1/8" special width less than 1/2" 1/4" bar, 1 1/2" or wider* Left sleeve length is more than 1/2" too bulging Neck/collar, bar, cuffs Collar discrepancy, wrinkling, deformation (at neck)* Collar not uniform, obviously poor or in shape* Collar length is over 1/8", neck bandage is clearly not straight, too tight or too loose *Collar is uneven from both sides of roof, inner collar exposed *rear* center does not include rear center seat Chair Collar Collar* Overcomes fly imbalances that are not straight, twisted, or ugly* Required for placket imbalance, contrasting front pockets when more than 1/4" shoulder stitch 1/4" pocket level imperfections* Pocket imbalances off center "The above is obviously curved 503. Pocket Cloth Specification Weight Violation 504. *Defects in pocket size Flap corners remaining 1/8" in shape, or bag level, left or right direction is obvious Skew direction Sleeve pocket defect Obvious tilt away from centerline 1/8" *Buckle location must not exceed 1/4"* *corresponds to color, shape, wrong color no wrinkles or missing *swing* over 1/4" *cuff hem size, deviation and poor appearance *hem or over 1/2" *flap, elastic , straps are on the side, collar, sleeves, calves are open, waistline is aligned more than 1/8" button/buttonhole *button *buttonhole is too big or too small burr (cause the knife is not fast enough) *position deviation or error, Causes deformation *The color of the cable or poor color density does not match the function of the fabric *Line