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How to apply bar code to realize quality traceability in automobile maintenance enterprises
Applying barcode to realize quality traceability of automobile maintenance enterprises

The purpose of barcode quality traceability is to help automobile maintenance enterprises realize production process and quality management in real time, efficiently, accurately and reliably. By combining the latest barcode automatic identification technology, serial number management idea and barcode equipment (barcode printer, barcode reader, data collector, etc.), relevant information and data of management objects in production and logistics operations can be effectively collected. ), and quality traceability can track the whole process of the circulation movement of the management object in its life cycle, so that enterprises can track and monitor the quality of materials and products in mining, sales and production.

Quality traceability system has been successfully applied in medicine, fast-moving consumer goods, auto parts, food processing and auto maintenance enterprises.

And other production enterprises successfully promote the deployment. It has a user base of world-class enterprises such as Janssen Pharmaceutical, Novartis Pharmaceutical, Unilever and Kraft Foods. The system can enable enterprises to have more perfect and competitive production processes, comprehensive product quality management capabilities, improve customer satisfaction and realize real-time information sharing. And help enterprises reduce production costs, improve profitability, so that enterprises have a more competitive advantage in the whole production process. At the same time, the flexible ERP interface provided by the system can help enterprises quickly integrate information platforms.

By implementing the information quality traceability management system in the workshop, auto repair enterprises can realize the functions of workshop production planning and scheduling, production task inquiry, production process monitoring, intelligent data collection, quality detection and control, material tracking, raw and auxiliary material consumption control, workshop assessment and management, statistical analysis, human resources and equipment management, and completely help enterprises improve the black-box operation of production site management. By controlling all factory resources, including materials, equipment, personnel, process instructions and facilities, manufacturing competitiveness is improved. It provides a way to systematically integrate functions such as quality control, document management and production scheduling on a unified platform, thus realizing the integration of real-time EPR/MES/ process control systems and forming a bridge for information exchange, enabling enterprise managers to grasp production information in real time and make production decisions.

What is the quality traceability system?

The quality traceability system means that in the production process, every time a process or a job is completed, the inspection results and existing problems should be recorded, and the names, time, place and situation analysis of operators and inspectors should be recorded, and the corresponding quality status identification should be made in the appropriate parts of the products. These records flow synchronously with the marked products. When necessary, it is easy to find out the name, time and place of the responsible person, and the responsibility is clear and well-founded, which can greatly enhance the sense of responsibility of employees.

Large and medium-sized enterprises in China attach great importance to product traceability management, and even implement tracking management system. When the product leaves the factory, it is accompanied by a tracking card, which circulates with the product, so that users can feedback the problems in the use of the product to the producers in time, which is an important basis for enterprises to improve quality.

There are three management methods for quality traceability system:

1, batch management mode

According to the parts, materials or special process, batches are formed respectively, and the batch number or serial number and corresponding process state are recorded. In the process of processing and assembly, the batch number should be transmitted or filed step by step.

2. Date management method

For products with continuous production process, stable technology and low price, the quality status can be traced by recording the calendar date.

3, continuous serial number management method

This method is to trace the product quality documents according to the serial number.

The purpose of quality traceability mainly has two aspects:

1, which is convenient for identifying products and preventing confusion, mistakes and misuse. Appropriate product quality inspection marks can prevent confusion during processing; It can be guaranteed that only qualified raw materials and parts will enter the production, and unqualified products will not appear on the production site; It can put the stored raw materials into production according to the principle of first in first out.

2. It is convenient to trace the product quality through quality inspection marks and related records. Quality traceability includes tracing from the outside to the inside of the enterprise, feeding back the problems that users have in the process of using products to the producers in time, identifying the responsibilities, analyzing the reasons, and taking corrective measures to provide the basis for quality improvement; It also includes tracing back to users when quality problems are found inside the enterprise, recovering the defective products in time or taking remedial measures to safeguard the interests of users and the reputation of the enterprise and avoid greater losses.

General methods and requirements for product quality inspection and identification:

1. The contents of product quality inspection marks generally include product model, part number, name, specification, factory name, trademark, etc. For mass-produced products, batch number, calendar production date, etc. Can be used.

2. Generally speaking, the forms of product quality inspection marks include pasting labels, hanging signs, stamping, writing with marker pen, inkjet printing, electric pen etching, bar code, etc. , and accompanying documents (such as circulation slips) can also be used.

3. The parts of product quality inspection marks are generally on products, packaging, material racks, special trolleys, workstation appliances and seats.