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What is the manufacturing process of mobile phones?
First, the design process of mobile phone

Briefly, a general mobile phone design company needs six basic departments: ID, MD, HW, SW, PM, Sourcing and QA.

1, ID (industrial design) industrial design

Including the appearance, material, feel and color matching of the mobile phone, the realization of the main interface and the color design.

For example, Motorola's "Ming" clamshell is translucent, Nokia's 76 10 is curved, Sony Ericsson W550 is sunny orange, and so on. These special feelings and experiences for users belong to the category of mobile phone industry design. Whether a mobile phone can become a best-selling product, the industrial design of the mobile phone is particularly important!

2.MD (mechanical design) structural design

The selection of the front and back shell of the mobile phone, the location of the camera, the fixing method, how to connect the battery and the thickness of the mobile phone. If it is a slide phone, how to make the phone slide upwards, how to automatically bounce up and how to insert and remove the SIM card are all areas of the structural design of the phone. Trivial parts require MD employees to be very familiar with materials and processes.

Motorola V3 set off a craze in the mobile phone market with the thickness of13.9 mm. The selling point of V3 mobile phone is ultra-thin, because the material selection of its mobile phone case is very critical, so the shell of V3 adopts advanced aviation grade aluminum alloy. It can be said that the selection of special shell materials has made V3 successful.

In addition, some users complain that when using some ultra-thin slide phones, they always feel the front shell of the phone shaking left and right when answering the phone, which is a problem in the structural design of the phone. Because the shell of the mobile phone is too thin, the vibration of the speaker can easily make the body of the mobile phone resonate.

3. Hardware design of hardware

The hardware is mainly the design circuit and antenna, and the hardware keeps regular communication with MD.

For example, MD requires thin, so the circuit needs to be thin to work. At the same time, HW will also require MD to place the antenna in a large area and far enough away from the battery. HW will also ask ID not to place metal accessories near the antenna and so on. It is conceivable that the manufacturing cost of mobile phones with built-in antennas is 20-25% higher than that of mobile phones with external antennas. The main factor is the design of the antenna, the requirements for materials and the design and manufacturing cost of the circuit are relatively high on average.

Usually, structural designers (MD) and industrial designers (ID) will argue. MD says that ID is a painter, drawing things that no one knows, while ID will say that MD is stupid and doesn't follow their design, so the mobile phone is not easy to sell. Therefore, before designing a new mobile phone, all departments will review the design ideas of ID department. A good ID must be an achievable idea, and the customer experience must feel good. At that time, the ID of Motorola V70 was a good example to realize creativity, and the market reaction in the later period was also good. Although the idea of Siemens Xelibri is also very good and can be realized, it is a pity that the end users are not satisfied with it, so a really good idea should not only look good, be realized, but also be easy to use.

In addition, HW will also quarrel with ID. ID likes to decorate with metal, but metal will affect the design of antenna and easily generate static electricity, so HW will be very angry, and ID/MD will develop new materials to meet the requirements of ID. Nokia 8800 is a good example. It has a metallic feeling without affecting the receiving ability of the antenna.

4. Software software design

Relatively speaking, SW is easier for everyone to understand. Due to the popularity of computers, we often see all kinds of software, the mode of mobile phone operation interface and the realization of mobile phone nine-official operation menu. These are all areas of software design.

SW should fully consider the operability, humanization and aesthetics of the interface. Software testing is very complicated and has various names. SW testing is not only about finding bugs, but also consistency testing and compatibility testing are very important projects. In the current "content-oriented" information age, software is the ultimate behind-the-scenes pillar of mobile phones, and hardware drivers are realized through software. I believe that the conflict between software and hardware engineers will not be less than that of other departments. This relationship goes on and on, so PM (Project Management) is needed to coordinate it.

5. Project Manager (Project Management)

Large-scale companies have very detailed PM allocation. For example, TPM (TechnoloGly for Project Management) is a PM specialized in technology, while ordinary PM only manages the progress of the project and coordinates the work. PM departments usually exist in companies that design, produce and sell their own mobile phones. I'm afraid the position of AM (account manager) is familiar to everyone. As an account manager, it is an indispensable bridge between the internal requirements of the company and the external image of the company.

6. Procurement Resources Development Department

Employees in the resource development department should constantly explore new resources, such as new materials, new mobile phone components, test equipment, etc. When the mobile phone starts trial production, they should ensure that all the production materials needed by the production line are complete.

The small batch trial production of mobile phones not only examines the maturity of software/hardware, but also examines the production technology and production testing technology. At this stage, some mobile phones can't pass this barrier and end in failure. Therefore, this newly designed mobile phone will not appear in the market, and the investment in development funds and manpower is wasted, which is a great loss.

7, QA (quality assurance) quality supervision

The QA department undertakes the whole process quality assurance, urges whether the development process conforms to the scheduled process and ensures the productivity of the project. Many newly designed mobile phones have been abandoned because of some unproductive factors.

Producing a mobile phone is not as simple as doing experiments in the laboratory. Once produced, there are thousands of mobile phones. It is not easy to ensure the quality of every product. Producing a sample of a mobile phone is completely different from producing 654.38+10,000 mobile phones.

For example, restaurants in China are all samples, and McDonald's is a product, so McDonald's can do a lot, and so far, it is true that restaurants in China are not as big as McDonald's for the time being, so mobile phone design companies will establish many processes to prevent the design, development and production of mobile phones.

Not only that, the successful listing of a mobile phone can sell a full house, but also requires close contact with mass mobile phone users, and it can only be successful after user feedback and rapid improvement.

Second, little-known mobile phone testing projects

1, pressure test

Use automatic test software to call 1000 continuously to the mobile phone to check whether the mobile phone will be broken. If something goes wrong, the relevant software needs to be rewritten. So sometimes there are different software versions on mobile phones. Actually, I'll tell you a secret. The more versions of mobile phones, it can be proved that mobile phones were sold without adequate testing before they went on sale.

2. Anti-fall test

The anti-fall test is carried out by a special Pprt reliability laboratory, and the 0.5m micro-fall test needs to be done 300 times on each side (six sides of the mobile phone). The 2m drop test needs to be done once on each side, and the mobile phone also simulates throwing it on the desktop. The battery for mobile phones must pass through a height of at least 4m, and it will not break until it falls to the ground 100 times.

3, high/low temperature test

Let the mobile phone be in different temperature environments and test the adaptability of the mobile phone. The low temperature is generally MINUS 20 degrees Celsius, and the high temperature is about 80 degrees Celsius.

4. High humidity test

It takes about 30 hours to do a dripping test by simulating human sweating with a special cabinet (a certain proportion of salt permeates into water).

5. Dove test (also called boundary tofu test)

Draw 100 squares on the phone case with H4 hardness pencil to see if the paint will come off the phone case. Some mobile phones with strict requirements will apply some "brand-name" cosmetics on the casing of the mobile phone to see if the paint of the mobile phone will smell or fall off because of different chemical components.

6. Reliability test of flip cover

Flip the flip phone 6,543,800 times, and check the wear of the phone case. This is done by a flip simulator, which can set the strength and angle of the flip.

7. Torsion test

Straightener clamps both ends, one on the left and the other on the right. The torque test is mainly to test the strength of the mobile phone shell and large devices inside the mobile phone.

8. Electrostatic testing

The weather in the north is relatively dry, and things that come into contact with metal are prone to generate static electricity, which will lead to the failure of the circuit of the mobile phone. Some poorly designed mobile phones are suddenly damaged in this way. The tool for this test is a copper plate called an electrostatic gun. The electrostatic gun will be set to a high voltage and low current of 10- 15KV, and all metal contacts of the mobile phone will be discharged for about 300ms-2s, which will be carried out in a room with humidity control, and so will the related chargers (Huoniu).

9. Critical life test

Hit the keyboard 65438+ million times with the given force of the machine. If the user presses 100 times, it is 1000 days, which is equivalent to the user using the mobile phone for about three years.

10, dust test

Put the mobile phone in a special box and the tiny sand will be blown up by the hair dryer. After about three hours, turn on the phone and see if there is sand in it. If so, it shows that the airtight design of the mobile phone is not good enough, and its structural design needs to be readjusted.

In addition, the testing of mobile phones also includes more and more bizarre testing items, such as putting mobile phones on iron plates and making phone calls for testing. Because the magnetic field has changed at this time, everything will happen, such as the SIM card can't be found.

Dial the wire in the connector at the bottom of the phone, mainly to see if there is a key in the handbag and the phone will be short-circuited.

There are also tests to see whether the design of mobile phone protection circuit can work normally by deliberately connecting the charger/battery in reverse, tests to make a phone call near a fluorescent lamp, tests to determine the proportion of electromagnetic waves absorbed by the human body, tests to make a phone call near a pacemaker, and so on. All the above tests are indispensable.