Detailed rules for the implementation of equipment management regulations

general rule

Article 1: This regulation is applicable to the management of all mechanical and electrical equipment of the company.

Article 2: Mechanical and electrical equipment management should rely on scientific and technological progress to promote production development and adhere to the combination of design, manufacture and use; Combination of routine maintenance and planned maintenance, and combination of repair and transformation; Combination of professional management and mass management; The principle of combining technical management with economic management.

Article 3: The main task of the equipment management department is to comprehensively manage the mechanical and electrical equipment, give full play to the efficiency of the equipment, and give professional guidance, supervision and inspection to the equipment use department.

Article 4 The equipment user department should conscientiously implement the guidelines, policies and regulations related to equipment management, do a good job in the basic work of equipment management, ensure that the equipment intact rate is true and up to standard, and actively do a good job in the use, maintenance and maintenance of equipment.

Fifth actively adopt new equipment, new technology and advanced equipment management methods, and constantly improve the equipment grade and technical equipment level.

Chapter II Equipment Planning, Procurement, Installation and Commissioning

Article 6: The equipment planning, procurement, installation and debugging shall continue to be carried out according to the document "Iron and Coal Machinery Factory Office Zi (2001) No.35".

Article 7 Self-made equipment shall be inspected with the participation of equipment management, technical management, production management and maintenance and users, manufactured in strict accordance with the design scheme, and complete technical data shall be filed, otherwise it will not be accepted.

Chapter III Management, Use, Maintenance and Repair of Equipment

Article 8: The company's equipment shall be managed at three levels: company, production unit and team, and all user departments must strictly implement the relevant regulations on equipment management. The right to purchase, transfer, lease and overhaul the equipment belongs to the equipment management department of the company. Units and individuals who call or rent equipment without the approval of the competent leadership and the competent equipment department will be given economic penalties according to the seriousness of the case.

Ninth equipment users must establish and improve the operation, use and maintenance procedures and post responsibility system, ensure the rational use of equipment, ensure safe operation, and strictly implement the system of personnel, machines and certificates. For the equipment operated by many people in shifts, the production unit shall designate a special person to take charge of it, do a good job in maintenance and make a good handover record.

Tenth establish and improve the three-level maintenance system of daily maintenance, regular maintenance and planned maintenance. Before 65438+February 65438+May every year, the equipment user shall formulate the equipment maintenance plan for the next year and submit it to the Equipment Management Department, which shall supervise and inspect the implementation of the plan.

Eleventh operators should achieve "three good" and "four skills" in equipment, that is, manage, use, repair and use well, maintain well, check well and troubleshoot well. Ensure that the equipment is in good condition.

Article 12: General maintenance refers to medium or minor repairs. According to the technical condition of the equipment, overhaul the items whose accuracy and function can't meet the technical requirements. Generally, the worn parts should be partially disassembled, repaired or replaced, and if necessary, the parts should be scraped, grease replaced and coordinates corrected, so as to make full use of various technical means to restore the accuracy and performance of the equipment.

Article 13: Equipment overhaul refers to the comprehensive repair of equipment, which requires the complete disassembly of equipment, cleaning and inspection of all components, replacement or reinforcement of important components, adjustment of mechanical and electrical operating systems, completion of safety devices and accessories, repainting or electroplating, and acceptance according to the factory or ministerial standards of equipment.

Article 14: The overhaul plan of mechanical and electrical equipment shall be prepared by the competent department of equipment of the company, and implemented by the competent department of mechanical and electrical equipment (self-repair or outsourcing) after being audited by the company and approved by Tiemei Group. The user is responsible for the installation and debugging of the equipment after overhaul.

Fifteenth all users should establish and improve the top-down responsibility system for large, fine and rare equipment and new equipment that has been used for less than 5 years, clarify responsibilities and strengthen management. Conduct a pre-inspection of the above equipment once every quarter, reasonably store the wearing parts and do a good job of keeping them to ensure the normal operation of the equipment.

Sixteenth: acetylene, oxygen production, lifting, transportation, instruments, pressure vessels and other users. Regular safety inspections should be conducted in accordance with the relevant provisions of Tieling Municipal Bureau of Technical Supervision and Diaobingshan Municipal Bureau of Technical Supervision, and the products can be used continuously only after obtaining the certificate. Users and maintenance personnel of each unit should do a good job in the maintenance of the above equipment at ordinary times to ensure safe operation.

Modification and renewal of equipment

Article 17 The annual and medium-and long-term plans for equipment renewal and transformation shall be organized and implemented by the Technical Department in conjunction with the Equipment Department.

Eighteenth important equipment renovation, must carry out economic demonstration, and report to the higher authorities for approval according to the relevant provisions.

Article 19: The company must abide by the relevant provisions of the state when drawing and using the major repair fund, and the major repair special fund must be used for the major repair of mechanical and electrical equipment.

Article 20: The company's fixed assets depreciation fund shall be mainly used for equipment renewal in accordance with state regulations.

Twenty-first after the acceptance of equipment renewal, the added value shall go through the formalities for the appreciation of fixed assets.

Twenty-second equipment in any of the following circumstances, should be scrapped and updated:

1. After prediction and demonstration, the technical performance still can't meet the process requirements, and the product quality can't be guaranteed after continuous overhaul.

2. Aging equipment, backward technical performance, high energy consumption, low efficiency and poor economic benefits.

3. Although overhaul can restore the accuracy of equipment, it is not as economical as newer equipment.

4, seriously polluting the environment, endangering personal safety and health, and it is not economical to carry out transformation.

5. Others should be eliminated.

Article 23: The company must abide by the relevant provisions of the state when leasing, transferring or scrapping equipment, and the proceeds from leasing, transferring or scrapping must be used for the renovation of equipment and shall not be used for other purposes.

Basic work of equipment management

Article 24 The competent equipment department of the company shall establish and improve the system of equipment acceptance and handover, file management and assessment.

Article 25: The equipment manager company shall timely and accurately submit various statistical reports on equipment management to the superior or relevant departments.

Twenty-sixth production units and departments should set up full-time (part-time) equipment manager, carefully fill in equipment files, maintenance records and equipment lubrication cards, and submit various reports to the competent department of equipment in a timely and accurate manner.

Article 27: All production units and departments must report equipment accidents to the company leaders, the competent equipment department and the safety supervision department within 2 hours. The accident unit shall protect the site and make records. The competent department of equipment and the safety supervision department shall organize relevant personnel to analyze the accident, find out the reasons, take measures, write an accident analysis report and submit it to the competent leader of the company. Anyone who conceals the responsibility for the accident or causes a major accident will be held accountable.

Measures for assessment of on-site management of mechanical and electrical equipment

Mechanical and electrical equipment is the main component of the fixed assets of enterprises, and the management of mechanical and electrical equipment is an important part of the "on-site standard assessment" of enterprises, and the rational use and careful maintenance of equipment is an important link of equipment management. In order to strengthen the management of the company's mechanical and electrical equipment, these measures are specially formulated.

A, equipment operators must go through professional and technical training, show certificates after passing the exam. Without training and examination, one-time deduction 1 point will be made for those who work without a license.

Second, strictly implement the system of personal machine, and the equipment should be marked with personal machine. The person-to-person and machine-to-machine systems have not been implemented, and the person-to-person and machine-to-machine bulletin boards have not been hung 1 minute.

Third, do a good job in the daily maintenance of equipment (first-class maintenance) and check the lubricating equipment before work; Use the equipment in the shift in strict accordance with the operating rules, and achieve "three attendance" (attendance inspection, attendance adjustment and attendance maintenance) and "one leave" (equipment operation does not leave); Carefully clean and wipe the equipment after work, and thoroughly clean and wipe at the end of the month and before the festival. Deduct 1 point for each unqualified item.

Four, do a good job in the storage and custody of equipment spare parts and accessories. Spare parts and accessories are not reserved and kept well, and each piece will be deducted 1 minute.

Five, the mechanical transmission and electrical control of the equipment must be sensitive, the protection device must be safe and reliable, and the unqualified deduction 1 minute.

Six, establish and improve the equipment file system. Deduct 1 point for items that have not established equipment files and have not been filled in carefully.

Seven, the specific assessment content and key points of these measures into the "mechanical and electrical factory workshop site management standards assessment rules".

Measures for the Administration of Archives of Manufacturing and Maintenance Products (Equipment)

This method is specially formulated to strengthen the quality management of products (equipment) manufactured and overhauled by the company and improve the tracking and after-sales service level of production equipment.

A, manufacturing and maintenance products (equipment) file management purposes.

Strengthen the product quality of products (equipment) manufactured and overhauled by the company, improve the management level, and facilitate the tracking and after-sales service of production equipment.

Two, manufacturing and maintenance products (equipment) file management scope

Files shall be established for products (equipment) manufactured and overhauled by the whole company.

Three, manufacturing and maintenance products (equipment) file management department

Management of sales department, production office and production units.

The sales department is responsible for the file management of the equipment manufactured in Wei Jian in the material distribution center, the production office is responsible for the file management of the equipment manufactured by the leasing company, and each production unit is responsible for the file management of the equipment maintained by its own unit.

Four, manufacturing and maintenance of products (equipment) file content

Document number, equipment name, specifications, manufacturing and maintenance time, contract number, manufacturer, manufacturing and maintenance overview, tracking records and other items.

Five, manufacturing and maintenance products (equipment) file management requirements

1. All units and departments shall set up part-time equipment file administrators to be responsible for the file management of products (equipment) manufactured and overhauled by their own units.

2. Make records according to the contents of the equipment archives to ensure the completeness, systematicness and accuracy of the archived contents. The file form is in duplicate, one kept by the unit and the other by the sales department.

3. Borrowing files should be registered. Under normal circumstances, the borrowing time shall not exceed 8 hours. Borrowed files shall not be damaged or lost, and shall be returned to the archivist for face-to-face inventory.

4. Documentation shall be timely and accurate, and recorded within 24 hours after the product leaves the factory.

5. Fill in the tracking records according to the following requirements.

6, for key and commonly used parts of the file should use a copy, try not to use the original, generally kept by the user.